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1.3 One Dannie: One Company Across all Offices and Factories

A manufacturing company is a single organism with two states of being: the Digital (Strategy, Engineering, Sales) and the Physical (Production, Logistics, Quality).

The "One Dannie" concept is the operating protocol that synchronizes these states. It is not about "fixing a divide"; it is about ensuring that the digital plan and the physical execution move at the exact same velocity. We operate as a unified system where every Office decision is designed to accelerate the Factory, and every Factory signal immediately informs the Office.

Operational Unity

To maintain synchronization, we adhere to three positive structural rules. These are not cultural suggestions; they are operational mechanics.

1. One Language (Semantic Consistency)

Efficiency requires a shared codebase. A term must mean exactly the same thing to a Cloud Architect and a Solder Technician.

  • The Rule: All terminology is binary. A product is either "Released" or "Draft." There is no "Released-ish."
  • The Mechanism: The [Dannie Glossary] is the dictionary. If a term is used in a meeting, it must align with the written definition.
  • Why: Ambiguity causes defects. If Sales sells "Custom," but Ops builds "Standard," we fail.

2. One Scoreboard (Radical Transparency)

We do not run separate "Office Metrics" and "Factory Metrics." We look at the same dashboard.

  • The Rule: Financial and operational health is visible to everyone, from the CEO to the Line Operator.
  • The Mechanism: The "Company Pulse" dashboard runs on screens in the office and the factory floor. It displays:
    • OTIF (On-Time In-Full)
    • Yield Rates
    • Customer Satisfaction Score
  • Why: You cannot win the game if you cannot see the score.

3. One Timeline (Synchronized Velocity)

The Office often works in the future (next quarter's design), while the Factory works in the present (today's shipment).

  • The Rule: We synchronize through the NPI (New Product Introduction) Handshake.
  • The Mechanism: A project does not move from "Design" to "Build" via email. It moves via a formal synchronized review where Engineering proves maturity, and Operations accepts responsibility.
  • Why: It prevents the "Throw it over the wall" mentality. We move together, or we don't move.

Cross-Functional Rituals

Routine builds reflex. We enforce specific rituals to ensure the "Atom" and the "Cloud" constantly interact.

1. The "Gemba" Walk (Grounding)

  • Concept: "Gemba" means "the real place." You cannot solve physical problems from a remote desk.
  • The Ritual: Weekly, Office Leadership and Engineers walk the production floor—not to inspect, but to observe flow.
  • The Goal: Identify friction points where the "Digital Plan" is failing the "Physical Reality."
  • Output: One improvement idea per walker, per week.

2. The Town Hall (Context)

  • Concept: Context drives autonomy. An operator who knows why a board is critical builds it with more care.
  • The Ritual: Monthly sync where Business Strategy is explained to the Factory, and Factory constraints are explained to the Business.
  • The Goal: Connect the soldering iron to the client's success.

3. The "Red Button" Response (Internal Service Level Agreement)

  • Concept: The Factory is the revenue engine. The Office is the support crew.
  • The Ritual: If the Production Line stops due to a missing file, unclear instruction, or IT outage, it triggers a Priority 1 Alert.
  • The Goal: Office staff must treat a "Line Down" ticket with the same urgency as a "Building on Fire."
  • Metric: Response time to Production Escalations < 30 Minutes.

The "One Dannie" Mindset

We replace "They" with "We."

  • Old Way: "Engineering designed it wrong." / "Production built it wrong."
  • Dannie Way: "Our process allowed a defect. How do we fix the system?"

Pro-Tip: If you are in the Office, ask yourself daily: "Did my work today make the Factory faster or safer?" If the answer is No, you are creating drag.

Final Checklist

Ritual/Rule

Frequency

Description

The Scoreboard

Real-time

Displays global metrics (OTIF, Yield) to all employees.

Gemba Walk

Weekly

Office staff walk the floor to observe friction and flow.

NPI Handshake

Per Project

Formal ceremony where Ops accepts ownership from Eng.

Glossary Check

Constant

All SOPs use standard terms defined in the Dannie Glossary.

Line Support

On-Demand

Office responds to "Line Down" alerts within 30 minutes.