Part 2. Pick-and-Place & Conveyors (programs, feeders, line control)
The pick-and-place machine is the heartbeat of your SMT line—where speed must meet sub-micron accuracy. Failure to optimize this stage results in feeder errors, downtime, and scrap. This chapter ensures your entire placement ecosystem runs flawlessly.
We focus on three critical throughput drivers:
- Machine Setup & Architecture: Matching turret vs. modular machine capabilities to your product mix and line balancing needs.
- Process Optimization: Creating, tuning, and validating placement programs, including nozzle selection and accurate vision system settings.
- Material Feed: Mastering component delivery through efficient feeder setup, splicing routines, and inventory replenishment that maximizes uptime.
This is where volume production happens. Get the program right, and the line runs itself.
2.7 Machine Architectures
Machine architecture defines the DNA of the Surface Mount Technology (SMT) line, establishing a f...
2.8 Program Creation & Tuning
A pick-and-place machine's performance is governed by the program that drives it. From the moment...
2.9 Feeders, Splicing & Replenishment
Feeder performance is the silent determinant of pick-and-place uptime. Even the fastest machine s...
2.10 Board Handling & Line Control
The flow of panels between SMT stations — handled by conveyors, buffers, and communication links ...
2.11 First Article & Golden Board
The First Article (FA) procedure is the mandatory process gate that confirms a product is ready f...