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1.2 Interoperability and Governance

Digital transformation frequently fails when treated strictly as an IT initiative. A digital-first strategy dictates that the Information Technology department provides the infrastructure (the roads), but Operations owns the vehicle and determines the destination. Transferring ownership of system logic and data quality to the business unit ensures the tools reflect physical reality rather than abstract database schemas.

The Separation of Powers

Clear boundaries prevent finger-pointing during downtime. Define ownership based on the layer of the technology stack.

IT Department Responsibilities (The Enabler)

  • Infrastructure & Security: Server uptime, network latency, cybersecurity, and patch management.
  • Architecture: Ensuring new tools integrate with the existing ecosystem (SSOT) without creating data silos.
  • Availability: Guaranteeing the system is accessible 24/7.

Operations/Business Responsibilities (The Owner)

  • Process Logic: Defining how the system behaves (e.g., "Block shipment if test fails").
  • Master Data: Accuracy of BOMs, Routings, and User permissions.
  • Adoption: Training shift leads and enforcing system usage on the floor.

Ownership Logic

  • If the server crashes → IT Issue.
  • If the barcode scans correctly but returns "Part Not Found" due to missing data → Operations Issue.
  • If the workflow is technically functional but inefficient for operators → Operations Design Failure.

Pro-Tip: When a production manager says "The system is broken," ask immediately: "Is it down, or is it wrong?" "Down" is IT; "Wrong" is Operations.

The Product Owner (PO) Role

Software cannot be built by committee. Assign a dedicated Product Owner from the business side (Manufacturing Engineering or Production Management) to bridge the gap between code and concrete.

PO Mandate

The PO translates business needs into technical requirements. They possess the authority to approve or reject features.

  • Profile: Must understand the physical manufacturing process deeply. An IT project manager cannot fill this role effectively.
  • Duty: Prioritize the backlog based on ROI and operational risk, not just user complaints.

Decision Logic

  • If a feature request lacks a defined business value (Time saved / Quality improved) → PO rejects request.
  • If Operations demands a change that violates architectural integrity (e.g., direct DB writes) → IT Architect rejects request.

Financial Accountability (P&L)

Budgets drive behavior. If the IT department pays for the MES licenses, Operations treats the system as a "free utility" and demands infinite features.

The "User Pays" Model

Shift the budget for operational software from the CIO to the COO/Plant Manager.

  • Software Licenses: Charged to the Factory P&L.
  • Custom Development: Billed internally to the specific Production Unit requesting the change.

The Consequence

When the Production Director sees the line item for "Custom Report Development" on their monthly P&L, irrelevant requests disappear. They become significantly more interested in whether the tool is being used correctly.

Change Management & Validation

IT writes the code, but Operations must certify it. Never allow IT to "sign off" on a production process change.

User Acceptance Testing (UAT) Ownership

  • Role: Operations must provide the test data and perform the physical test execution.
  • Sign-off: Deployment to Production requires a digital signature from the Product Owner.

Change Logic

  • If a bug is found in Production after UAT sign-off → Operations owns the impact (IT fixes the code, but Ops explains the scrap cost).
  • If IT deploys without PO signature → IT owns the impact.

Final Checklist

Category

Metric / Control

Threshold / Rule

Governance

System Owner

Named Business Leader (not IT) for every Module

Role

Product Owner

1 Dedicated PO per major system (MES/ERP)

Finance

Budget Allocation

License/Dev costs charged to Ops P&L

Data

Master Data Quality

Ops owns accuracy; IT owns backup

Change

Validation

Ops performs UAT; IT performs Deployment

Change

Feature Request

Must come from PO, not individual users

Uptime

Accountability

IT owns Availability; Ops owns Utilization