Skip to main content

1.3 The "One Dannie" Concept

The "One Dannie" concept addresses the natural divide between the Office/Remote personnel (focused on asynchronous work, software, design) and the Factory personnel (focused on synchronous execution, physical constraints, and fixed schedules). This concept mandates mutual respect for these differing operational constraints to ensure seamless collaboration and efficient problem-solving.

The Divide and Respect Mandate

Understanding the unique pressures of each environment is critical for effective cross-functional teamwork.

Factory Constraints (Physical Reality)

Production processes are inherently synchronous; a machine cannot wait for an email reply. The factory operates under fixed shift times, high CapEx (Capital Expenditure) costs, and mandatory physical presence requirements.

  • Office Mandate: Remote staff must respect the Factory's Takt Time—the required pace of production. When a line-stop escalation occurs, the Office team must respond with immediate priority, treating it as a critical incident. Furthermore, all design decisions must be rigorously reviewed for DFM (Design for Manufacturability) constraints to prevent production issues before they start.

Office Constraints (Digital Reality)

Office work often spans multiple time zones and requires periods of deep concentration for uninterrupted design, coding, or strategic planning.

  • Factory Mandate: Factory personnel must utilize Async-First communication for all non-critical requests. This practice respects the focus time of Office staff and avoids interrupting "deep work" blocks for routine inquiries that do not impact immediate production.

Operational Synchronization

To bridge the gap between these two worlds, specific synchronization protocols must be implemented.

Shared Rhythms

Management must define clear overlap windows where critical cross-functional teams (e.g., Manufacturing Engineering and Design) are available simultaneously. This designated time is reserved for synchronous issue resolution, ensuring that urgent problems can be addressed without delay.

Visibility through Data

Digital dashboards must provide the Office staff with real-time visibility into the factory floor. Metrics such as OEE (Overall Equipment Effectiveness) and WIP (Work In Progress) status should be accessible remotely, minimizing the need for unnecessary status requests and allowing the Office team to stay informed without disrupting production.

Final Checklist

Mandate

Criteria

Verification Action

Mutual Respect

Office/Remote staff adhere to the Factory's Takt Time and prioritize line-stop escalations.

Audits verify Office response time to critical line-stop alerts meets defined SLAs.

Asynchronous Default

Factory staff utilize written, asynchronous communication for non-critical requests.

Monitoring confirms a reduction in interruption waste for Engineering and Design teams.

Flow Synchronization

Management defines mandatory time overlap windows for cross-functional meetings.

Calendar audit verifies that the mandated synchronous overlap is protected and utilized effectively.

Real-Time Visibility

Digital dashboards provide remote access to key factory metrics (OEE, WIP).

Office staff can access real-time production status without manual queries to the factory floor.