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7.9 Fire Safety in Thermal Processes

Reflow ovens and Wave soldering machines contain heaters (up to 300°C), flammable flux residues, and forced air—the perfect fire triangle.

7.9.1 Reflow Oven Protocols

  • Flux Management: Flux volatiles condense in the cooler zones of the oven/exhaust. This buildup is highly flammable.
    • Mandate: Weekly inspection and cleaning of exhaust vents and condensation traps is required to prevent "Flash-off" fires.
  • Extinguishers: Standard dry powder extinguishers can destroy the delicate optics and electronics of an SMT machine.
    • Requirement: CO2 or Clean Agent (e.g., FM-200) extinguishers must be located at every thermal processing line.

Final Checklist

Risk Area

Preventive Action

Emergency Response

Oven Exhaust

Weekly cleaning of flux residue

CO2 Extinguisher (No Powder)

Wave Solder

Dross removal (fire risk)

Emergency Stop (Cut Power)

Spray Coating

Explosion-proof ventilation

Auto-suppression system