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4.6 Waste Management & Environmental Compliance

07. Facility Infrastructure, TPM & EHS Part 4. Environmental Health & Safety (...

Industrial waste is not "garbage"; it is material that has exited the value stream but retains fu...

Updated 1 month ago by Sergey Zorin

4.5 Contractor Management & Permits to Work

07. Facility Infrastructure, TPM & EHS Part 4. Environmental Health & Safety (...

External contractors represent the single largest unmitigated risk to facility integrity. They po...

Updated 1 month ago by Sergey Zorin

4.4 Fire Safety in Thermal Processes

07. Facility Infrastructure, TPM & EHS Part 4. Environmental Health & Safety (...

Thermal processing equipment (Reflow Ovens, Wave Soldering, Curing Ovens) essentially operates as...

Updated 1 month ago by Sergey Zorin

4.3 Lockout/Tagout (LOTO) & Electrical Safety

07. Facility Infrastructure, TPM & EHS Part 4. Environmental Health & Safety (...

Energy isolation is not an administrative exercise; it is a physical constraint applied to a kine...

Updated 1 month ago by Sergey Zorin

4.2 Solder Fume Extraction

07. Facility Infrastructure, TPM & EHS Part 4. Environmental Health & Safety (...

Flux fumes are not merely an olfactory nuisance; they are a complex aerosol of colophony (rosin) ...

Updated 1 month ago by Sergey Zorin

4.1 Chemical Handling & Spill Response

07. Facility Infrastructure, TPM & EHS Part 4. Environmental Health & Safety (...

Chemical integrity is not a compliance box to check; it is a fundamental variable in facility upt...

Updated 1 month ago by Sergey Zorin

3.5 ESD Compliance Verification & Auditing

07. Facility Infrastructure, TPM & EHS Part 3. The Electrostatic Discharge (ES...

Entropy guarantees that every ESD control system will eventually fail. Wrist straps fatigue, floo...

Updated 1 month ago by Sergey Zorin

3.4 Ionization & Insulator Control

07. Facility Infrastructure, TPM & EHS Part 3. The Electrostatic Discharge (ES...

Grounding straps and conductive floors have a fatal physical limitation: they only work on conduc...

Updated 1 month ago by Sergey Zorin

3.3 Flooring & Grounding Architecture

07. Facility Infrastructure, TPM & EHS Part 3. The Electrostatic Discharge (ES...

The floor is the primary electrical foundation of the EPA. It serves as the sole ground path for ...

Updated 1 month ago by Sergey Zorin

3.2 The ESD Protected Area (EPA)

07. Facility Infrastructure, TPM & EHS Part 3. The Electrostatic Discharge (ES...

The EPA is not merely a room with a sign; it is a precisely engineered equipotential volume. Insi...

Updated 1 month ago by Sergey Zorin

3.1 ESD Program Governance

07. Facility Infrastructure, TPM & EHS Part 3. The Electrostatic Discharge (ES...

Electrostatic Discharge (ESD) is the silent killer of yield. A discharge of <100V—too small for a...

Updated 1 month ago by Sergey Zorin

2.3 Compressed Air Standards (ISO 8573)

07. Facility Infrastructure, TPM & EHS Part 2. Critical Utilities & Infrastruc...

Compressed air is the "Fourth Utility," but unlike electricity or water, you manufacture it on-si...

Updated 1 month ago by Sergey Zorin

2.4 Nitrogen / Vacuum / Exhaust Utilities

07. Facility Infrastructure, TPM & EHS Part 2. Critical Utilities & Infrastruc...

These are the "Circulatory and Respiratory" systems of the factory. While power and air turn the ...

Updated 1 month ago by Sergey Zorin

2.5 Utility Capacity Planning & New Equipment Hookup Checklist

07. Facility Infrastructure, TPM & EHS Part 2. Critical Utilities & Infrastruc...

A facility is a finite resource. Every new Reflow Oven or Wave Solder machine consumes a slice of...

Updated 1 month ago by Sergey Zorin

2.2 Power Quality & Grounding

07. Facility Infrastructure, TPM & EHS Part 2. Critical Utilities & Infrastruc...

Electricity is the fuel of the factory, but "dirty" fuel destroys the engine. Modern SMT equipmen...

Updated 1 month ago by Sergey Zorin

2.1 HVAC Monitoring, Alarms & Control Limits

07. Facility Infrastructure, TPM & EHS Part 2. Critical Utilities & Infrastruc...

The manufacturing environment is not just "air"; it is a critical process ingredient. In electron...

Updated 1 month ago by Sergey Zorin

1.5 Training & Competency Matrix

07. Facility Infrastructure, TPM & EHS Part 1. Facility & EHS Governance System

A signed attendance sheet proves nothing. In a high-reliability facility, Competency is the only ...

Updated 1 month ago by Sergey Zorin

1.4 Emergency Response & Drill Program

07. Facility Infrastructure, TPM & EHS Part 1. Facility & EHS Governance System

Hope is not a strategy. When an emergency alarm triggers, cognitive function drops by 50%. The go...

Updated 1 month ago by Sergey Zorin

1.3 Incident / Near-Miss Reporting + CAPA linkage

07. Facility Infrastructure, TPM & EHS Part 1. Facility & EHS Governance System

A silent factory is a dangerous factory. In high-reliability organizations, bad news must travel ...

Updated 1 month ago by Sergey Zorin

1.1 Legal Register & Compliance Calendar

07. Facility Infrastructure, TPM & EHS Part 1. Facility & EHS Governance System

Compliance is not an administrative exercise; it is the facility’s License to Operate. A missing ...

Updated 1 month ago by Sergey Zorin