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1.1 QMS Scope, Process Map & Mandatory Records
A Quality Management System (QMS) without defined boundaries becomes a bureaucracy engine. We def...
8.2 Internal MRB & Quarantine Discipline
The Material Review Board (MRB) process is not a "repair shop" or a storage room for mistakes; it...
6.3 Equipment Validation (IQ/OQ/PQ)
Verification (inspecting the product) tells you if you made a mistake; Validation (qualifying the...
2.3 Shelf Life & Expiry Control: Chemical Integrity
Electronics manufacturing relies on chemistry as much as physics. Solder paste, Anisotropic Condu...
4.2 Audits and Capability Verification
Trust is not a quality control strategy. Verification is. A supplier's quality manual in a confer...
4.5 Environmental and Burn-in Testing
Environmental Burn-In Testing is a high-stress, accelerated aging process applied to finished ele...
4.4 Calibration and Adjustment
Calibration and adjustment are mandatory final assembly steps that ensure the product's functiona...
5.4 Palletizing and Container Loading
The final logistical step — palletizing and container loading — is mandatory for protecting the p...
5.3 Labels, Manuals, and Regulatory Markings
Final identification is the last critical step in the assembly process, transforming the complete...
5.2 Protective Packaging Selection
Final protective packaging is the critical defense against the hazards of the logistics chain. It...
5.1 Cleaning and Cosmetic Inspection
Final cleaning and cosmetic inspection are the final quality checkpoints performed just before pa...
4.3 Firmware Loading and Device Programming
Firmware loading and device provisioning are mandatory final assembly steps that configure the el...
4.2 Safety Testing
Safety testing is a mandatory, non-negotiable step in the final assembly process that verifies th...
4.1 Functional Testing (FCT)
Functional Testing (FCT) is the final quality gate that verifies the completed Box Build unit mee...
3.4 Interface Panels and I/O Checks
The interface panel (the bulkhead where cables exit the enclosure) is the critical boundary betwe...
3.3 EMI/EMC Management
Electromagnetic Compatibility (EMC) is a mandatory safety and functional requirement ensuring a s...
3.2 Connector Types and Mating Sequences
Connector mating is the final electrical step in Box Build assembly. Unlike crimping (which is pe...
3.1 Harness Routing and Securing
Internal wire harness routing is a critical process that dictates electromagnetic compatibility (...
2.5 Seals, Gaskets, and Waterproofing
Environmental sealing is a mandatory requirement for products operating in corrosive, dusty, or h...
2.4 Brackets, Shields and Heat Sinks
The installation of structural and thermal management components — brackets, shields, and heat si...