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5.21 Protective Packaging Selection
Final protective packaging is the critical defense against the hazards of the logistics chain. It...
5.20 Cleaning and Cosmetic Inspection
Final cleaning and cosmetic inspection are the final quality checkpoints performed just before pa...
5.19 Environmental and Burn-in Testing
Environmental Burn-In Testing is a high-stress, accelerated aging process applied to finished ele...
5.18 Calibration and Adjustment
Calibration and adjustment are mandatory final assembly steps that ensure the product's functiona...
5.17 Firmware Loading and Device Programming
Firmware loading and device provisioning are mandatory final assembly steps that configure the el...
5.16 Safety Testing
Safety testing is a mandatory, non-negotiable step in the final assembly process that verifies th...
5.15 Functional Testing (FCT)
Functional Testing (FCT) is the final quality gate that verifies the completed Box Build unit mee...
5.14 Interface Panels and I/O Checks
The interface panel (the bulkhead where cables exit the enclosure) is the critical boundary betwe...
5.13 EMI/EMC Management
Electromagnetic Compatibility (EMC) is a mandatory safety and functional requirement ensuring a s...
5.12 Connector Types and Mating Sequences
Connector mating is the final electrical step in Box Build assembly. Unlike crimping (which is pe...
5.11 Harness Routing and Securing
Internal wire harness routing is a critical process that dictates electromagnetic compatibility (...
5.10 Seals, Gaskets, and Waterproofing
Environmental sealing is a mandatory requirement for products operating in corrosive, dusty, or h...
5.9 Brackets, Shields and Heat Sinks
The installation of structural and thermal management components — brackets, shields, and heat si...
5.8 Mounting PCBAs, Displays and Modules
The installation of sensitive electronic components into the chassis is the point where electrica...
5.7 Fasteners, Torque and Thread Management
Fastener installation is the most frequent and most vulnerable mechanical operation in Box Build....
5.6 Chassis and Enclosure Preparation
Chassis and enclosure preparation is the mandatory foundation that dictates the success of final ...
5.5 Assembly Flow Design
Assembly flow design is the process of structuring the physical sequence of work and allocating l...
5.4 Work Instructions and Visual Aids
Effective Work Instructions (WIs) are the backbone of a high-quality Box Build operation, standar...
5.3 BOM, Subassemblies & Kitting
Effective management of the Bill of Materials (BOM), sub-assemblies, and kitting is the most crit...
5.2 Box Build Complexity Tiers and Risk Mandates
Classification of Box Build products by complexity is a mandatory exercise for accurate resource ...