8.4 Bare Board Inspection (IPC-A-600)
The quality of the final assembly cannot exceed the quality of the raw Printed Circuit Board (PCB). IPC-A-600 is the acceptance standard for rigid and flexible bare boards. This chapter defines the criteria for Incoming Quality Control (IQC).
8.4.1 Base Material (Laminate) Conditions
- Measling: Discrete white spots where resin has separated from fibers.
- Class 2/3 Acceptable: If it does not bridge conductors or reduce spacing below minimum electrical clearance.
- Delamination/Blistering: Separation of layers.
- Class 2/3 Defect: Any delamination exceeding 25% of the distance between holes or internal conductors is a rejection.
8.4.2 Plating & Solder Mask
- Solder Mask Skip: Absence of mask between pads.
- Defect: If it exposes adjacent conductors, creating a risk of solder bridging.
- Hole Breakout: The drill hole is not perfectly centered on the pad.
- Class 2: 90° breakout allowed (hole exits the pad) provided minimum annular ring is maintained on the wire-side.
- Class 3: Hole must be contained within the pad (Tangency allowed, no breakout).
Final Checklist
Feature | Check Method | Critical Limit (Class 2) |
Warp/Bow | Surface Plate | < 0.75% of diagonal |
Hole Plating | Cross-Section | Average 20µm (Class 2) |
Solder Mask | Visual | No encroachment on pads |
Silkscreen | Visual | Legible; no ink on pads |
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