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7.2 Import/Export Compliance

09. Materials Planning, Procurement & W... Part 7. The Physical Network (Logistics)

Customs authorities function as the ultimate physical firewall in your supply chain. They do not ...

Updated 1 month ago by Sergey Zorin

7.1 Incoterms & Liability

09. Materials Planning, Procurement & W... Part 7. The Physical Network (Logistics)

Incoterms are not merely shipping instructions; they are the fundamental contract of financial li...

Updated 1 month ago by Sergey Zorin

6.10 Line Returns, Scrap & Nonconforming Material Flow

09. Materials Planning, Procurement & W... Part 6. Parts & Materials Handling

The "Reverse Flow" (Production → Warehouse) is where inventory accuracy usually dies. Operators u...

Updated 1 month ago by Sergey Zorin

6.9 Picking, Kitting & Line Release Discipline

09. Materials Planning, Procurement & W... Part 6. Parts & Materials Handling

Kitting is the transformation of generic inventory into committed "Work in Progress" (WIP). It is...

Updated 1 month ago by Sergey Zorin

6.8 Solder Paste, Flux, Chemicals Storage & Handling

09. Materials Planning, Procurement & W... Part 6. Parts & Materials Handling

Solder paste and adhesives are not static components; they are chemically active mixtures suspend...

Updated 1 month ago by Sergey Zorin

6.7 Shelf-Life, Lot Traceability & Recall Readiness

09. Materials Planning, Procurement & W... Part 6. Parts & Materials Handling

Traceability is your insurance policy against total disaster. When a supplier announces a recall ...

Updated 1 month ago by Sergey Zorin

6.6 MSD Handling & Baking

09. Materials Planning, Procurement & W... Part 6. Parts & Materials Handling

Moisture Sensitive Devices (MSDs) are ticking time bombs in the manufacturing process. The danger...

Updated 1 month ago by Sergey Zorin

6.5 ESD Control Program

09. Materials Planning, Procurement & W... Part 6. Parts & Materials Handling

Electrostatic Discharge (ESD) is the silent assassin of electronics. It is invisible, audible onl...

Updated 1 month ago by Sergey Zorin

6.4 Environmental Controls (Temperature/Humidity, Cabinets, Monitoring)

09. Materials Planning, Procurement & W... Part 6. Parts & Materials Handling

The warehouse environment is a functional component of the manufacturing process. Poor storage co...

Updated 1 month ago by Sergey Zorin

6.3 Storage Zones & Segregation Rules

09. Materials Planning, Procurement & W... Part 6. Parts & Materials Handling

Inventory segregation is not about organization; it is about risk containment. A "rejected" flag ...

Updated 1 month ago by Sergey Zorin

6.2 Put-away & Location Control

09. Materials Planning, Procurement & W... Part 6. Parts & Materials Handling

Put-away is the translation of "possession" into "availability." A component sitting physically o...

Updated 1 month ago by Sergey Zorin

6.1 Receiving, Inspection Routing & Identification

09. Materials Planning, Procurement & W... Part 6. Parts & Materials Handling

Receiving is not a clerical task; it is the physical and digital firewall of your manufacturing s...

Updated 1 month ago by Sergey Zorin

5.5 Cycle Counting & Reconciliation

09. Materials Planning, Procurement & W... Part 5. Inventory Control

Inventory accuracy is not a "nice to have"; it is the mathematical foundation of your entire oper...

Updated 1 month ago by Sergey Zorin

5.2 Inventory Control Operating Model (KPIs, Ownership, Audit Cadence)

09. Materials Planning, Procurement & W... Part 5. Inventory Control

Inventory is money frozen in time and risk sitting on a shelf. Without a rigid control model, ent...

Updated 1 month ago by Sergey Zorin

5.4 Strategic Stockpiling

09. Materials Planning, Procurement & W... Part 5. Inventory Control

Strategic stockpiling is the deliberate decision to violate standard inventory turns targets to h...

Updated 1 month ago by Sergey Zorin

5.3 Excess & Obsolete (E&O)

09. Materials Planning, Procurement & W... Part 5. Inventory Control

Excess and Obsolete (E&O) inventory is not a storage issue; it is a financial pathology caused by...

Updated 1 month ago by Sergey Zorin

5.1 Inventory Classification (ABC Analysis)

09. Materials Planning, Procurement & W... Part 5. Inventory Control

Treating a $500 FPGA and a $0.001 resistor with the same level of physical control is operational...

Updated 1 month ago by Sergey Zorin

4.3 Vendor Onboarding + Framework Agreements (LTA/SLA)

09. Materials Planning, Procurement & W... Part 4. Indirect Procurement (MRO / Ser...

Treating indirect suppliers as transactional vendors invites volatility. A facilities management ...

Updated 1 month ago by Sergey Zorin

4.2 Requisition-to-PO Workflow (Indirect)

09. Materials Planning, Procurement & W... Part 4. Indirect Procurement (MRO / Ser...

Indirect procurement is the wild west of the supply chain. Without a rigid process, it devolves i...

Updated 1 month ago by Sergey Zorin

4.1 Indirect Spend Taxonomy + Ownership

09. Materials Planning, Procurement & W... Part 4. Indirect Procurement (MRO / Ser...

Indirect spend—items that do not go into the finished product—is the silent killer of factory pro...

Updated 1 month ago by Sergey Zorin