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3.6 Maintenance & Calibration

03. Surface Mount Technology Part 6. Changeover and Maintenance

SMT machines require rigorous maintenance (cleaning nozzles, greasing screws). This chapter shoul...

Updated 3 days ago by Sergey Zorin

3.7 Changeover Reduction (SMED)

03. Surface Mount Technology Part 6. Changeover and Maintenance

Techniques for swapping from Product A to Product B efficiently.

Updated 3 days ago by Sergey Zorin

2.2 Supplier Selection & The AVL (Approved Vendor List)

09. Supply Chain & Material Management Part 1. The Material Strategy (Procurem...

The Approved Vendor List (AVL) serves as the primary firewall against counterfeit components and ...

Updated 3 days ago by Sergey Zorin

2.10 Strategic Stockpiling

09. Supply Chain & Material Management Part 3. Inventory Control (Inventory)

Policies for holding "Buffer Stock" for critical customers.

Updated 3 days ago by Sergey Zorin

8.9 Counterfeit Avoidance (AS5553)

09. Supply Chain & Material Management Part 1. The Material Strategy (Procurem...

Counterfeit components represent one of the highest risks in electronics manufacturing, undermini...

Updated 3 days ago by Sergey Zorin

1.22 Scanning, Databases & MES Links

11. Operational Excellence & Digital Sy... Part 4. Labeling & Traceability (method...

Scanning and data integration are where physical marks become actionable traceability. This is th...

Updated 4 days ago by Sergey Zorin

1.21 Surface Prep & Cleanliness

11. Operational Excellence & Digital Sy... Part 4. Labeling & Traceability (method...

A traceability code is only useful if it's readable a year later. Surface preparation is the quie...

Updated 4 days ago by Sergey Zorin

1.20 What to Encode & How

11. Operational Excellence & Digital Sy... Part 4. Labeling & Traceability (method...

Encoding is where your traceability plan turns into data that systems can trust. The codes you pr...

Updated 4 days ago by Sergey Zorin

1.19 Marking Methods & Materials

11. Operational Excellence & Digital Sy... Part 4. Labeling & Traceability (method...

Marking methods transform bare boards into traceable products, bridging the physical and digital ...

Updated 4 days ago by Sergey Zorin

1.18 Why Traceability Levels Matter

11. Operational Excellence & Digital Sy... Part 4. Labeling & Traceability (method...

Traceability is the backbone of control in electronics manufacturing. It turns a sea of parts and...

Updated 4 days ago by Sergey Zorin

1.28 Kitting, FIFO & Shortage Management

09. Supply Chain & Material Management Part 5. Parts & Materials Handling

Kitting is the discipline that keeps a factory floor flowing, ensuring the exact right parts from...

Updated 4 days ago by Sergey Zorin

1.27 Solder and Flux Storage

09. Supply Chain & Material Management Part 5. Parts & Materials Handling

Solder paste and flux are unique: they are among the most time-sensitive materials in the factory...

Updated 4 days ago by Sergey Zorin

1.26 MSD Handling & Baking

09. Supply Chain & Material Management Part 5. Parts & Materials Handling

Moisture damage is one of the most deceptive threats in electronics assembly—parts look fine unti...

Updated 4 days ago by Sergey Zorin

1.25 ESD Control Program

09. Supply Chain & Material Management Part 5. Parts & Materials Handling

Electrostatic discharge (ESD) is invisible, unpredictable, and often devastating to sensitive ele...

Updated 4 days ago by Sergey Zorin

1.24 Environmental Controls

09. Supply Chain & Material Management Part 5. Parts & Materials Handling

Environmental control is the invisible shield that keeps components reliable. Moisture and static...

Updated 4 days ago by Sergey Zorin

1.23 Receiving & Identification

09. Supply Chain & Material Management Part 5. Parts & Materials Handling

The receiving dock is not just where boxes land; it is the Process Firewall. This is the single c...

Updated 4 days ago by Sergey Zorin

8.9 Rework & Repair (IPC-7711/7721)

08. Quality Assurance & Regulatory Comp... Part 2. Workmanship Standards

This standard distinguishes between "Rework" (process correction) and "Repair" (restoration). 8....

Updated 4 days ago by Sergey Zorin

8.8 Cosmetic Inspection Standards (Visual Quality)

08. Quality Assurance & Regulatory Comp... Part 2. Workmanship Standards

Cosmetic standards are subjective unless quantified. This section defines "Good" vs. "Bad" for su...

Updated 4 days ago by Sergey Zorin

8.7 Box Build & Mechanical Assembly (IPC-A-630)

08. Quality Assurance & Regulatory Comp... Part 2. Workmanship Standards

IPC-A-630 covers the "Box Build"—the integration of PCBAs into chassis. 8.7.1 Hardware Installat...

Updated 4 days ago by Sergey Zorin

8.6 Cable & Harness Assembly (IPC/WHMA-A-620)

08. Quality Assurance & Regulatory Comp... Part 2. Workmanship Standards

Cable assemblies are the "nervous system" of the product. Failures here are often intermittent an...

Updated 4 days ago by Sergey Zorin