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2.5 Workmanship and Acceptance Criteria

02. Engineering Inputs & The Golden Dat... Part 2. Manufacturing Specifications: P...

Quality cannot be negotiated after the solder has cooled. Subjective terms like "good enough," "n...

Updated 1 month ago by Sergey Zorin

2.4 Process Specs: Alloys, Stencils and Chemistry

02. Engineering Inputs & The Golden Dat... Part 2. Manufacturing Specifications: P...

Soldering is not applying conductive glue; it is a complex metallurgical process relying on phase...

Updated 1 month ago by Sergey Zorin

2.3 Land Patterns, Spacing and Polarity

02. Engineering Inputs & The Golden Dat... Part 2. Manufacturing Specifications: P...

A component footprint is not merely a drawing; it is a prediction of how molten solder will behav...

Updated 1 month ago by Sergey Zorin

2.2 Surface Finishes and Panelization Strategy

02. Engineering Inputs & The Golden Dat... Part 2. Manufacturing Specifications: P...

The physical interface between the component and the PCB is defined by two factors: the planarity...

Updated 1 month ago by Sergey Zorin

2.1 Material Science, Stackups and Via Architecture

02. Engineering Inputs & The Golden Dat... Part 2. Manufacturing Specifications: P...

A printed circuit board defined solely by Gerber files is a suggestion, not a specification. With...

Updated 1 month ago by Sergey Zorin

1.6 Engineering Queries, ECO and Deviation Control

02. Engineering Inputs & The Golden Dat... Part 1. Release Governance and Golden D...

Informal agreements via instant messaging, email threads, or verbal confirmations are non-existen...

Updated 1 month ago by Sergey Zorin

1.5 Release Checklist and Freeze Rules

02. Engineering Inputs & The Golden Dat... Part 1. Release Governance and Golden D...

For an EMS provider, the NPI Gate is the primary defense against liability. Once you accept a dat...

Updated 1 month ago by Sergey Zorin

1.4 Assembly Outputs: Centroid, Rotations, Polarity and Stencil Inputs

02. Engineering Inputs & The Golden Dat... Part 1. Release Governance and Golden D...

SMT programming is not an interpretative art; it is a coordinate translation task. If the input d...

Updated 1 month ago by Sergey Zorin

1.3 CAD/CAM Outputs: Fabrication Package Definition

02. Engineering Inputs & The Golden Dat... Part 1. Release Governance and Golden D...

The fabrication package is the blueprint for the physical substrate. If this data is incomplete, ...

Updated 1 month ago by Sergey Zorin

1.2 The Bill of Materials (BOM) & Revision Control

02. Engineering Inputs & The Golden Dat... Part 1. Release Governance and Golden D...

The Bill of Materials (BOM) is not merely a purchasing list; it is the primary driver for SMT pro...

Updated 1 month ago by Sergey Zorin

1.1 The GDP Standard: Formats, Directory & Integrity

02. Engineering Inputs & The Golden Dat... Part 1. Release Governance and Golden D...

Production failure begins with data ambiguity. If the input data is fluid, the manufacturing outp...

Updated 1 month ago by Sergey Zorin

1.7 Supply Chain and Logistics: Speed vs Stability

00. EMS Fundamentals Part 1. Orientation: What EMS Is and Ho...

A product sitting on a factory loading dock is not revenue; it is a liability. It only becomes va...

Updated 1 month ago by Sergey Zorin

1.6 Cost and Lead-Time Drivers Without the Math

00. EMS Fundamentals Part 1. Orientation: What EMS Is and Ho...

The final price of an electronic assembly is not determined by a random markup; it is a summation...

Updated 1 month ago by Sergey Zorin

1.5 The Minimum Manufacturing Data Pack

00. EMS Fundamentals Part 1. Orientation: What EMS Is and Ho...

A manufacturing line does not run on good intentions; it runs on data. The most common cause of p...

Updated 1 month ago by Sergey Zorin

1.4 The End-to-End Lifecycle: Prototype → NPI → Mass Production

00. EMS Fundamentals Part 1. Orientation: What EMS Is and Ho...

A common and expensive misconception is that Mass Production is simply a Prototype built at high ...

Updated 1 month ago by Sergey Zorin

1.3 Who Does What: OEM, EMS, ODM

00. EMS Fundamentals Part 1. Orientation: What EMS Is and Ho...

Manufacturing relationships are defined by one question: Who owns the Intellectual Property (IP)?...

Updated 1 month ago by Sergey Zorin

1.2 What Is Being Built: PCB vs PCBA vs Box Build

00. EMS Fundamentals Part 1. Orientation: What EMS Is and Ho...

Precision in terminology is the first line of defense against manufacturing error. Using "PCB" wh...

Updated 1 month ago by Sergey Zorin

1.1 The 5-Minute Mental Model

00. EMS Fundamentals Part 1. Orientation: What EMS Is and Ho...

Electronics manufacturing operates on a rigid causal loop: Product = Data + Materials + Process C...

Updated 1 month ago by Sergey Zorin

4.4 Common Failure Modes and the Debug Workflow

00. EMS Fundamentals Part 4. Operating Discipline: Keeping Q...

A zero-defect manufacturing run is a theoretical ideal, not an operational reality. When a produc...

Updated 1 month ago by Sergey Zorin

4.3 Risk Management for EMS Projects

00. EMS Fundamentals Part 4. Operating Discipline: Keeping Q...

In electronics manufacturing, optimism is a liability. A successful project manager does not hope...

Updated 1 month ago by Sergey Zorin